Process Engineer-2
- Location
- Grafton, WI
- Work mode
- On-site
- Employment type
- Full-time
About the job
Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.
Primary Responsibilities
• Develop, optimize, and maintain HPDC processes for quality, productivity, and cost.
- Develop, optimize, and maintain HPDC processes for quality, productivity, and cost.
- Establish and optimize shot profiles, injection speeds, pressures, temperatures, and cooling parameters .
- Troubleshoot casting defects including porosity, flash, cold shuts, misruns, soldering, shrinkage, and dimensional variation .
- Optimize cycle times, scrap rates, OEE, and material utilization .
- Support die design, die trials, and new product launches .
- Perform root-cause analysis and corrective actions using structured problem-solving methods.
- Develop and maintain process parameters, standards, and work instructions .
- Use SPC and process data to monitor and improve process stability.
- Work closely with Quality, Tooling, Maintenance, Production, and Controls Engineering .
- Support PPAP, capability studies, DOE, and continuous improvement activities .
- Ensure processes meet safety, quality, and customer requirements .
• High-pressure die casting • Die design and tooling • Aluminum/magnesium/zinc casting • Injection systems and shot profiles • Casting defect analysis • DOE and statistical analysis • Root-cause/problem-solving methods • Lean Manufacturing / Six Sigma • SPC, Cp/Cpk, OEE • Familiarity with die-casting machines, furnaces, robotics, and automation In one sentence: A HPDC Process Engineer is responsible for developing and controlling the casting process so the machine consistently produces high-quality parts at the required cycle time and cost.
From XiPhias Buyer, Inc.'s careers page (Workday), checked 31 Oct 2026.
How to apply
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- Fill in the form and upload your résumé there. Jobiwork never sees your application.
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Posted 17 Sept 2026 · checked 31 Oct 2026 · Report this job